Line / Shift Context
PT Madusari Nusaperdana · SAUSAGE-LINE-02
- Plant
- PT Madusari Nusaperdana
- Line
- Sausage Line 01
- Shift
- Shift B
- Date
- 01 May 2026
- Work Order No
- WO-2026-0501-001
- SKU
- KIMBO Sosis Sapi 10 pcs
- Batch
- BATCH-SG-0501-01
- Status
- In Progress
OEE
Availability
Performance
First Pass Quality
Component Breakdown
Breaks down which OEE component contributes the biggest loss in the current shift
Availability
90.7%
Availability is impacted by Film Jam and Waiting Material events.
Loss from 40 min unplanned downtime
Performance
90.0%
Line is running 12 pack/min below ideal speed.
Actual speed 108 pack/min vs ideal speed 120 pack/min
FPQ
95.7%
Rework Pass is excluded from FPQ and contributes to Final Yield only.
Impacted by 1,800 rejected packs
OEE Formula
OEE = Availability x Performance x FPQ
90.7% x 90.0% x 95.7% = 78.2%. These values are calculated and not editable.
OEE Trend
Current shift trend for OEE, Availability, Performance, and FPQ
Loss Contribution
Shows which OEE component creates the highest loss pressure
Availability Loss
40 min unplanned downtime
Performance Loss
Actual speed below ideal
FPQ Loss
1,800 rejected packs
Top Loss Driver: Availability Loss
Film Jam on Packaging Machine 01 is the largest contributor at 9.3% impact.
Downtime Impact
Explains the main Availability loss events in the shift
Planned DT
50 min
Unplanned DT
40 min
Operating Time
390 min
Availability Impact
-9.3%
Film Jam · Packaging Machine 01
15:42 · 30 min · Unplanned
Waiting Material · Stuffer
18:35 · 10 min · Unplanned
Quality Impact
Explains the FPQ loss contributors in the shift
Total Count
42,120 pack
Reject Count
1,800 pack
Good Count FPQ
40,320 pack
Final Yield
40,770 pack
Seal Leak · 1,200 pack
16:25 · Reject / Scrap · Logged
Underweight · 600 pack
17:40 · Reject / Scrap · Logged
Seal Leak · 450 pack
18:15 · Reworkable · Rework Pass
Speed Loss
Explains the current Performance gap against ideal speed
Formula
Performance = Total Count / (Operating Time x Ideal Speed) x 100
42,120 / (390 x 120) x 100 = 90.0%
Line is running 12 pack/min below ideal speed.
Event Timeline
Major events that changed OEE during Shift B
Shift Started
14:00 · Baseline
OEE After
84.0%
Film Jam Started
15:42 · Availability
OEE After
81.3%
Film Jam Closed
16:12 · Availability
OEE After
79.8%
Seal Leak Reject Logged
16:25 · FPQ
OEE After
78.9%
Underweight Reject Logged
17:40 · FPQ
OEE After
78.2%
Recommended Investigation
Turns the current analytics result into the next action
Investigate Film Jam on Packaging Machine 01.
This is the top Availability loss contributor for Shift B.
Recommended action: inspect film roll tension and sealing alignment every 2 hours.