Loss Analysis
Static P10 deep-dive for Madusari KIMBO manufacturing lines. The page explains OEE loss sources without duplicating the shared app shell.
Business Rule Guardrail
Static deep-dive view for Madusari KIMBO sausage and nugget lines. Availability excludes planned downtime registered before shift start.
Plant / Shift Context
Current manufacturing scope for P10 loss analysis
- Plant
- PT Madusari Nusaperdana
- Date
- 01 May 2026
- Shift
- Shift B
- Scope
- All Active Lines
- Main Focus
- OEE Loss Breakdown
Filter Bar
Total OEE Loss
18.4
%Static P10 summary for Shift B on Madusari active lines.
Current combined loss pressure across active lines
Availability Loss
9.3
%Planned downtime registered before shift start is excluded from Availability loss.
Unplanned and emergency downtime only
Performance Loss
10.0
%Performance loss is linked to line speed below ideal and minor stop behavior.
Speed loss and minor stops
FPQ Loss
4.3
%Rework Pass is excluded from FPQ and Final Yield remains a separate measure.
Reject / scrap and unresolved hold
Top Loss Driver
Film Jam
Largest single contributor in the shift across all active lines.
Sausage Line 01 · Packaging Machine 01
Loss Contribution
Availability from downtime, Performance from speed loss, and FPQ from reject or hold events
Availability Loss
Loss from downtime on Film Jam and Waiting Material events.
Loss
9.3%
Linked only to unplanned or emergency downtime. Planned downtime registered before shift start must not appear here.
Performance Loss
Loss from speed loss and minor stops versus configured ideal speed.
Loss
10.0%
Linked to reduced speed and minor stops. Current top case is Sausage Line 02 running 108 vs 120 pack/min.
FPQ Loss
Loss from reject / scrap events and unresolved quality hold.
Loss
4.3%
Rework Pass must not be treated as FPQ improvement. Final Yield stays separate from FPQ.
Component loss cards explain the three OEE dimensions. They are presented as diagnostic views and should not be summed directly into the total OEE loss card.
Pareto / Top Loss
Highest individual loss drivers across Sausage and Nugget lines for Shift B
Film Jam
AvailabilityCumulative 37%
Waiting Material
AvailabilityCumulative 59%
Speed Loss
PerformanceCumulative 74%
Seal Leak
FPQCumulative 92%
Underweight
FPQCumulative 100%
Loss Breakdown Table
Ranked loss list with recommended investigation and drill-through action
| Rank | Loss | Line | Component | Duration / Quantity | Impact | Recommended Investigation | Action |
|---|---|---|---|---|---|---|---|
| 1 | Film Jam | Sausage Line 01 | Availability | 30 min | -9.3% | Inspect film roll tension, sealing alignment, and nip roller wear on Packaging Machine 01. | View Downtime Events |
| 2 | Waiting Material | Nugget Line 01 | Availability | 18 min | -5.5% | Check raw material buffer timing and confirm kitting handoff before depletion on Nugget Line 01. | View Downtime Events |
| 3 | Speed Loss | Sausage Line 02 | Performance | 108 vs 120 pack/min | -3.8% | Validate ideal speed setup, feeder stability, and minor stop pattern before adjusting target throughput. | View Sausage Line 01 detail |
| 4 | Seal Leak | Sausage Line 01 | FPQ | 1,200 pack | -4.3% | Review sealing temperature window, jaw alignment, and reject segregation for the affected batch. | View Quality Events |
| 5 | Underweight | Sausage Line 01 | FPQ | 600 pack | -2.1% | Calibrate filling weight control and confirm checkweigher trend before the next production block. | View Quality Events |
Recommended Investigation
Top-priority action based on the current loss hierarchy
Top loss is Film Jam on Packaging Machine 01.
Availability loss remains the strongest OEE drag in Shift B because the event was recorded as unplanned downtime during planned production time.
Recommended action: inspect film roll tension and sealing alignment every 2 hours.
Availability loss is linked to unplanned or emergency downtime only.
Performance loss is linked to speed loss or minor stops.
FPQ loss is linked to reject / scrap and unresolved hold.
Rework Pass is excluded from FPQ and Final Yield remains separate.
Navigation
Open related P09, P07, P08, and P11 pages from the current loss result
View Sausage Line 01 detail
Open P09 line OEE detail for the current production context.
View Shift Report
Open P11 shift report for Shift B sign-off and reporting context.
View Downtime Events
Open P07 downtime execution for Shift B event confirmation.
View Quality Events
Open P08 quality execution for reject and hold event review.